High Voltage and Safety

Course Info: High Voltage and Safety

This course, categorized under E-Mobility, is a critical training program designed to equip professionals with the knowledge and skills necessary to safely work with high-voltage systems in electric vehicles. It covers everything from fundamental electrical concepts to specific safety protocols, hazard identification, and emergency procedures.

Course Content:

The course is divided into five modules, each featuring video lessons, supplementary materials, and a quiz to ensure a thorough understanding of the subject matter:

  • Introduction to High Voltage: This module covers basic electricity concepts, an introduction to electric vehicles (EVs), and a detailed look at the high-voltage architectures used in EVs.

  • Safety Fundamentals: Learn to identify and mitigate various risks, including electrical, thermal, mechanical, and chemical hazards. This section also addresses specific safety risks in battery production.

  • HV Labeling and Recommendations: Focus on the critical importance of high-voltage labeling and an overview of recommended practices for working with high-voltage components.

  • Safety Equipment & Protocols: This module provides an in-depth guide to personal protective equipment (PPE), proper safety equipment, and the necessary testing and emergency protocols.

  • Safety Features in EVs: Explore the various safety features and systems that are integrated into electric vehicles to protect both users and technicians.

Upon completion of this course, you will:

  • Possess a strong understanding of high-voltage systems and electrical hazards in EVs.

  • Be able to identify and assess thermal, mechanical, and chemical risks.

  • Be knowledgeable about correct labeling practices and recommended safety procedures.

  • Understand the purpose and proper use of personal protective equipment (PPE) and safety equipment.

  • Be familiar with testing, emergency protocols, and the built-in safety features of electric vehicles.

Vehicle Concepts & Chassis

Course Info: Vehicle Concepts & Chassis

This course, categorized under E-Mobility, provides a focused introduction to the fundamental concepts of vehicle design and chassis systems. It is an ideal starting point for anyone seeking to understand the core principles behind modern vehicle architecture, particularly within the context of electric mobility.

Course Content:

The course consists of a single module designed to deliver key information efficiently:

  • Vehicle Concepts & Chassis: This module includes a video lesson and supplementary materials that provide an overview of essential topics related to vehicle concepts and chassis design.

Upon completion of this course, you will:

  • Gain a foundational understanding of key vehicle concepts.

  • Become familiar with the basic principles of chassis design.

  • Develop a starting point for further learning in the field of automotive engineering and design

E-Motor

Course Info: E-Motor

This course, categorized under E-Mobility, provides a focused overview of electric motor technology and production, with an emphasis on the manufacturing processes for key components. It is an ideal resource for students, engineers, and technicians who wish to understand the fundamentals of electric machines and the specific production techniques for modern e-motors.

Course Content:

The course is structured into three main modules, each featuring a video lesson and supplementary materials to enhance your learning:

  • Fundamentals of Electrical Machines: This introductory module lays the groundwork by covering the core principles and concepts that govern all electrical machines.

  • Hairpin Stator Production: Learn about the advanced manufacturing process for hairpin stators, a key technology used in high-performance e-motors.

  • Rotor Production: Explore the production techniques involved in manufacturing rotors, another critical component of the electric motor.

Upon completion of this course, you will:

  • Grasp the fundamental operating principles of electrical machines.

  • Be familiar with the modern production techniques for hairpin stators.

  • Understand the manufacturing processes involved in producing e-motor rotors.

  • Have a foundational understanding of the key components of an e-motor.

Battery Management System

Course Info: Battery Management System

This course, categorized under E-Mobility, provides a comprehensive overview of Battery Management Systems (BMS), essential for the safe and efficient operation of battery packs. It is ideal for students, engineers, and technicians seeking to understand the core principles, functionalities, and safety aspects of modern BMS technology.

Course Content:

The course is structured into five main modules, each featuring a series of video lessons, supplementary materials, and a quiz to test your knowledge:

  • Module 1: Introduction to BMS: This module covers the fundamentals of battery cells, operating principles, and the definition and various topologies of a BMS. It includes an introductory video on battery basics and a quiz to gauge your understanding.

  • Module 2: Sensing and Power Connections: Learn about the critical hardware components of a BMS, including various sensors and power connections, as well as the protection mechanisms in place to ensure safe operation.

  • Module 3: Battery Estimations and Cell Balancing: Dive into the software side of the BMS, exploring key functions like battery estimations (e.g., State of Charge), aging characteristics, and the crucial techniques for cell balancing.

  • Module 4: BMS Interfaces: This module details the internal and external communication protocols used by a BMS, including wireless options and various interfaces that allow it to interact with other systems.

  • Module 5: Battery Safety: The final module focuses on the paramount importance of battery safety, covering potential hazards and the safety features and protocols integrated into a BMS to prevent them.

Upon completion of this course, you will:

  • Understand the fundamental principles of battery cells and the role of a BMS.

  • Be familiar with the hardware components, including sensors and power connections, and safety protections.

  • Grasp the concepts of battery estimation, aging, and cell balancing algorithms.

  • Learn about different communication protocols and interfaces used in a BMS.

  • Have a solid foundation in the safety aspects and best practices for managing battery systems.

Batteries

Course Info: Batteries

This course, categorized under E-Mobility, offers a comprehensive exploration of battery technology and production, from fundamental cell components to advanced industrialization challenges. It is designed to provide a detailed understanding of the entire battery manufacturing process, making it ideal for students, engineers, and professionals interested in the field of electric vehicles and energy storage.

Course Content:

The course is structured into seven key modules, each featuring a video lesson, supplementary reading materials, and a quiz to reinforce learning:

  • Electrode Assembly: Learn the initial steps of battery production, focusing on the assembly of electrodes.

  • Battery Cell Assembly: Dive into the process of assembling individual battery cells.

  • Battery Cell Finalization: Understand the final stages of cell production to ensure quality and performance.

  • Battery Module & Pack Production: Explore how individual cells are integrated into larger modules and packs for real-world applications.

  • Production of next-generation battery cells: Get an overview of future technologies and innovative approaches in battery cell manufacturing.

  • Approaches for sustainable battery production: Examine the environmental considerations and sustainable practices in the battery industry.

  • Challenges in Battery Industrialization: Learn about the obstacles and opportunities in scaling up battery production for mass markets.

Upon completion of this course, you will:

  • Gain a deep understanding of the entire battery production lifecycle.

  • Be familiar with the assembly processes for battery cells, modules, and packs.

  • Recognize the latest developments in next-generation battery technologies.

  • Understand the importance of sustainability in battery manufacturing.

  • Identify and analyze the industrial challenges facing the battery sector.